Tag Archives for carpentry
Agile Construction is an integrated system of principles and methods, and a philosophy of doing business adapted to jobsites and overall project delivery in the construction industry.
The Agile Principles
The focus is incremental project execution and continuous client involvement to reduce risk, complexity, and scope-creep.
The radiator was off-center in what looked like a temporary housing, and the ask was storage that looked symmetrical.
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The most interesting part of this one was the vanity. Based on the square pegs and nails, the thing was easily 100 years old. Stripping off 4 layers of paint revealed a reddish wood that I’m guessing is fir. I built in the shelf and the lip around the top out of poplar, which necessitated a bit of work with stain and polyurethane to get the colors to match.Read More →
And now for something completely different…
The idea for this emerged from the repeated dilemma of needing to transport two kids, which the trail-a-bike simply can’t accommodate. I started looking at cargo bikes, or “bakfietsen” which I had seen all over Amsterdam, but found the cost prohibitive. Trikes on the other hand, are roughly the same price as two-wheelers. I found what I was after on Craig’s list, gave the bike some TLC, built a custom bench out of some pine support slats I rescued from a bed being thrown out, et voilà:
What I started with:
Designing the bench:
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The bulk of work on this one entailed repurposing a kitchen cart to fit into a galley kitchen to answer the client’s request for more counter space.
Started by removing the top before slicing it down the middle to create a narrow console. Repurposing/Upcycling has begun to feel more and more like a moral imperative when renovating. While it rarely ends up saving labor hours as far as delivering the functionality, an advantage I love is leveraging finishing touches like bevels, knobs, sliders. At a certain point all that detailing and hardware is just a repetitive nuisance you don’t really want to be bothered with.
What became the top is one of those thick pine timbers typically used to shore up street trenches.
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Mostly minor stuff on this Park Avenue apartment, but the water damage and slap-n-dash repair jobs over years meant a lot of gaps and flaking and mismatching elements that needed to be patiently coaxed back into order, one bit at a time around the entire perimeter of the room. To add to the fun, things had gotten done out of order (why do so many people want to START with flooring??), which meant carefully sneaking around and behind elements to repair things you wish they had scheduled first.Before:
How do you fit a washer-dryer into a tiny Manhattan bathroom? Once piece at a time.
I poured a custom concrete trough sink with the drain in the back corner so as to open up the room for the washer-dryer to fit underneath. Which then necessitated a custom cabinet to match underneath.
Removing the plywood mold. Concrete mix was white Portland cement with white sand. The trickiest part was cutting things on the angle so the sink would drain properly, and then getting all those subtle angles to line up smoothly.
Patching, sanding, sealing.
Now for the cabinet…Read More →
It was only a passing request from my daughter’s first grade teacher – whether I had any ideas for improving the book storage above the coat cubbies, which was admittedly an eyesore. Upon some examination of the alcove, I told him he should rethink the entire situation, and via my own pushy compulsion, somehow volunteered to rectify the situation. What I peeled away during demolition was an unused legacy cubby system of hooks mounted on a long shelf, which sat unused behind the existing milk crates housing the kids’ stuff. The milk crates rested on top of a couple of unused shelves fashioned out of the doors that once rendered the alcove a large closet. Above all of this nonsense was a shelf, also made of the doors, housing a few hundred pounds of hidden books (yes, above where the kids retrieved their coats), covered with a few pieces of 1/2″ plywood, held vertically in place by small bolted slats that he would turn to remove the wood in order to get access.
Some remnants of what I ripped out:Read More →
This was more of a repair, but the twist took quite a lot of thought. I didn’t want to rip the whole thing apart and rebuild, but the challenge was to not only fix the alignment and attachment of this incredibly heavy cover (3/4″ ply + 3/4″ cabinet doors + baseboard molding!), but ensure that access for anyone who needed to perform future maintenance on the radiator would be easy and safe.
The tricky part was anticipating the correct tilt that would keep the panel balanced on swivel casters, within the limits of the space behind it (which had pipes and electrical related to the radiator), while being easy to snap into place again.
I adore concrete and it’s versatility.
Getting the marbled effectBuilding the form out of melamine
The smear: Aim for lots of little streaks and chunks. Because white portland cement and white sand are significantly more expensive than the stuff you buy at home depot in 80-lb bags for a few bucks, I had a decorative layer with white and grays, then poured gray over it in a few layers. Once the first layer of gray was poured over the white streaky bits, I stuck my fingers in to blend the colors a bit here and there. You don’t want to blend too much – stone tends to have well-defined streaks created by layers of sediment built up over years.
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Years of IT got me used to cleaning up other people’s disasters, and this was yet another project that got me shaking my head and wondering “what were they thinking?” Demolition had been carried out throughout the unit by someone working alone, without drawings, a plan, or timeline before I took over. Luckily there were bathrooms on other floors to use while we worked, but I wondered, why start by demolishing a functioning bathroom? Whether you’re working by yourself around the clock on-site or with a team in shifts, it’s the first necessity, for peeing, washing tools, or showering off a day’s worth of fiberglass insulation. This is a big reason I work in chunked phases, even within a single room — the wheels of production grind faster overall when one isolates and minimizes the functional downtime of each room and fixture.
Engineered stone tile on floor and walls, pine ceiling, replaced ventilation fan, sink/vanity, bath fixtures.
Notable tasks: Using appliance paint to make a black refrigerator white, and being pleasantly surprised at the results. Opted for roll-on instead of spray based on online-reviews. Converting an unused bathroom vanity by swapping the sink out for a piece of butcher-block. Updating some 70’s style cabinet doors by filling in the routed groove and painting over (as opposed to cabinet replacement…I like to up-cycle where possible). Floor is laminate strips printed to look like wood.
Body & shelves made from 1/2 plywood to save on cost and weight. Edges concealed with iron-on veneer. Doors and facing made of solid pine. Chinese cabinet hardware purchased ebay.
Initial sketches, which my toddler decided to comment on
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I used slot joints to create this one, but in retrospect, I think dado joints would have been a better choice. Slot joints are great for flexible materials, or in a perfect world where all the pine you get from the lumberyard is flawlessly straight and uniform, but well, yeah.
Angled pieces cut from 2×12’s, which required the creation of paper templates pieced together in the space to get the shapes right. Hidden reinforcement with reclaimed “fasttrack” shelving hardware.
Copied this one out of a Pottery Barn catalogue.
Replaced rotten boards with weather-treated 2×4’s dadoed with a circular saw to fit and lightly stained. I expect this to last decades longer than the thin polyurethaned slats that typically come with these models. Couldn’t find brass bolts in the right size, so I ended up spray painting some carriage bolts gold.